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Extractive gas analyzers MCS100FT

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  • CEMS solutions MCS100FT
  • The FTIR measuring principle allows the simultaneous determination of more than 12 measuring components – tailor-made for the particular requirements of the customer.
  • Lowest approved HF measuring range: 0 ... 3 mg/m³
  • Automatic spectrum adjustment via AutoVAL for reliable measuring values
  • Approved according to EN 15267
  • Emission monitoring in waste incineration plants
  • Effective HF limit value monitoring, e. g., in aluminum production
  • Monitoring of gaseous emissions in cement plants or power stations
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MCS100FT system

  • Measured values: CH4, CO, CO2, Corg, HCl, HF, H2O, NH3, NO, NO2, N2O, O2, SO2, NOx, C3H8, C2H6
  • Performance-tested measurands: CH4, CO, CO2, Corg, HCl, HF, H2O, NH3, NO, NO2, N2O, O2, SO2
  • Measurement principles: FTIR spectroscopy, flame ionisation detection, Zirconium dioxide sensor
  • Gas flow rate: ≤ 300 l/h
  • Measuring ranges:

CH4: 0 … 70 ppm / 0 … 210 ppm

CO: 0 … 60 ppm / 0 … 1,200 ppm

CO2: 0 … 25 Vol.-%

Corg: 0 … 7.5 ppm / 0 … 75 ppm

HCl: 0 … 10 ppm / 0 … 100 ppm

HF: 0 … 3 ppm / 0 … 10 ppm

H2O: 0 … 40 Vol.-%

NH3: 0 … 13 ppm / 0 … 65 ppm

NO: 0 … 150 ppm / 0 … 1,500 ppm

NO2: 0 … 25 ppm / 0 … 250 ppm

N2O: 0 … 25 ppm / 0 … 250 ppm

O2: 0 … 21 Vol.-%

SO2: 0 … 25 ppm / 0 … 525 ppm

NOx: 0 … 100 ppm / 0 … 1,000 ppm

C3H8: 0 … 25 ppm

C2H6: 0 … 40 ppm

Other measuring ranges and components on request

  • Certified measuring ranges:

CH4: 0 … 50 mg/m³ / 0 … 150 mg/m³

CO: 0 … 75 mg/m³ / 0 … 300 mg/m³ / 0 … 1,500 mg/m³

CO2: 0 … 25 Vol.-%

Corg: 0 … 15 mg/m³ / 0 … 50 mg/m³ / 0 … 150 mg/m³ / 0 … 500 mg/m³

HCl: 0 … 15 mg/m³ / 0 … 90 mg/m³ / 0 … 150 mg/m³

HF: 0 … 3 mg/m³ / 0 … 10 mg/m³

H2O: 0 … 40 Vol.-%

NH3: 0 … 10 mg/m³ / 0 … 50 mg/m³

NO: 0 … 200 mg/m³ / 0 … 400 mg/m³ / 0 … 2,000 mg/m³

NO2: 0 … 100 mg/m³ / 0 … 500 mg/m³

N2O: 0 … 50 mg/m³ / 0 … 500 mg/m³

O2: 0 … 21 Vol.-%

SO2: 0 … 75 mg/m³ / 0 … 300 mg/m³ / 0 … 1,500 mg/m³

  • Response time (t90): ≤ 200 s

FID: ≤ 45 s

  • Sensitivity drift : < 3 % of the measuring range full scale value per maintenance interval

FID: < 2 % of measuring range full scale per week

  • Zero point drift: < 3 % of the measuring range full scale value per maintenance interval

FID: < 2 % of measuring range full scale per week

  • Detection limit : < 2 % of measuring range full scale
  • Process temperature: ≤ +1,300 °C
  • Sample gas temperature: ≤ +220 °C
  • Process pressure: 900 hPa … 1,100 hPa
  • Ambient temperature: +5 °C … +35 °C
  • With cooling device: +5 °C … +50 °C
  • Storage temperature: –20 °C … +60 °C
  • Ambient pressure: 900 hPa … 1,100 hPa
  • Ambient humidity: ≤ 80 %, Non-condensing
  • Conformities:

Approved for plants requiring approval

2001/80/EC (13. BImSchV)

2000/76/EC (17. BImSchV)

27. BImSchV

TA-Luft (Prevention of Air Pollution)

EN 15267

EN 14181

MCERTS

  • Electrical safety: CE
  • Enclosure rating: IP43/ IP54
  • Analog outputs: 0/4 … 22 mA, + 500 Ω, Number depends on system configuration; electrically isolated; max. 32 outputs
  • Analog inputs: 0/4 … 22 mA, 100 Ω, Number depends on system configuration; electrically isolated; max. 32 inputs
  • Digital outputs: + 48 V AC, 0.5 A, 35 W / 48 V DC, 0.5 A, 24 W, Number depends on system configuration; electrically isolated; max. 64 outputs
  • Digital inputs: + 3.9 V, 4.5 mA, 0.55 W, Number depends on system configuration; max. 64 inputs
  • Communication interface:

Modbus

PROFIBUS DP

Ethernet

  • Type of fieldbus integration: TCP/ RTU RS-485
  • Function: Connection to SOPAS ET software or OPC server
  • Number: 1
  • Indication:

LC display

Status LEDs: “Power,” “Failure,” and “Maintenance request”

  • Input: Touchscreen
  • Operation: Via LC-display or software SOPAS ET/ Several operating levels, password-protected
  • Dimensions (W x H x D):

Analyzer cabinet: 806 mm x 2,165 mm x 605 mm (for details see dimensional drawings)

With cooling device: 1,096 mm x 2,165 mm x 605 mm

  • Weight: ≤ 260 kg
  • Power supply:

Power consumption: Analyzer cabinet ≤ < 1,000 W

  • Without cooling device:

Sample gas line, heated: ≤ 95 W/m

Gas sampling unit: ≤ 450 W

Heated probe tube: ≤ 450 W

  • Auxiliaries:

Zero gas (FTIR/FID): ≤ 300 l/h … ≤ 350 l/h, Instrument air; 3±0.2 bar; particle size max. 1 µm; oil content max. 0.1 mg/m³; pressure dew point max. –30 °C

Zero gas (O2) ≤ 350 l/h, O2 in N2: 1 … 4 Vol.-%; accuracy ±2%; 3 ±0.2 bar

Reference gas (FTIR): ≤ 350 l/h, Measuring component in N2; 70% of measuring range full scale; 3 ±0.2 bar

Reference gas (O2): ≤ 350 l/h, Ambient air

Reference gas (FID): ≤ 450 l/h, Propane in synthetic air: 75% of measuring range full scale value

Instrument air ≤ 2,000 l/h, Instrument air: 5 … 7 bar; particle size max. 1 µm; oil content max. 0.1 mg/m³; pressure dew point max. –30 °C

Fuel gas ≤ 4.8 l/h, Hydrogen: 5.0 or higher; 3 ±0.2 bar

Combustion air: ≤ 30 l/h, Instrument air; 3±0.2 bar; particle size max. 1 µm; oil content max. 0.1 mg/m³; pressure dew point max. –30 °C

  • Sample gas connections:

Sample gas inlet: DN 4/6

Exhaust gas outlet: DN 8/10

  • Auxiliary gas connections:

Test gas: DN 4/6

Fuel gas: DN 4/6

Instrument air: DN 6/8

  • Corrective functions: Internal adjustment unit (option)
  • Test functions: Internal zero point check
  • Options: Integrated total hydrocarbon analyzer
At a glance:
  • CEMS solutions MCS100FT
  • The FTIR measuring principle allows the simultaneous determination of more than 12 measuring components – tailor-made for the particular requirements of the customer.
  • Lowest approved HF measuring range: 0 ... 3 mg/m³
  • Automatic spectrum adjustment via AutoVAL for reliable measuring values
  • Operation via touchscreen
  • Sample gas transport by an ejector without moving parts
  • Approved according to EN 15267
  • Remote control and diagnosis via software SOPAS ET
  • Automatic adjustment of analyzer
  • Automatic backflushing and filter cleaning of sampling unit
  • Emission monitoring in waste incineration plants
  • Effective HF limit value monitoring, e. g., in aluminum production
  • Monitoring of gaseous emissions in cement plants or power stations

Please note: The exact device specifications and performance data of the product may deviate from the information provided here, and depend on the application in which the product is being used and the relevant customer specifications

Technical data: MCS100FT system
  • Measured values: CH4, CO, CO2, Corg, HCl, HF, H2O, NH3, NO, NO2, N2O, O2, SO2, NOx, C3H8, C2H6
  • Performance-tested measurands: CH4, CO, CO2, Corg, HCl, HF, H2O, NH3, NO, NO2, N2O, O2, SO2
  • Measurement principles: FTIR spectroscopy, flame ionisation detection, Zirconium dioxide sensor
  • Gas flow rate: ≤ 300 l/h
  • Measuring ranges:

CH4: 0 ... 70 ppm / 0 ... 210 ppm

CO: 0 ... 60 ppm / 0 ... 1,200 ppm

CO2: 0 ... 25 Vol.-%

Corg: 0 ... 7.5 ppm / 0 ... 75 ppm

HCl: 0 ... 10 ppm / 0 ... 100 ppm

HF: 0 ... 3 ppm / 0 ... 10 ppm

H2O: 0 ... 40 Vol.-%

NH3: 0 ... 13 ppm / 0 ... 65 ppm

NO: 0 ... 150 ppm / 0 ... 1,500 ppm

NO2: 0 ... 25 ppm / 0 ... 250 ppm

N2O: 0 ... 25 ppm / 0 ... 250 ppm

O2: 0 ... 21 Vol.-%

SO2: 0 ... 25 ppm / 0 ... 525 ppm

NOx: 0 ... 100 ppm / 0 ... 1,000 ppm

C3H8: 0 ... 25 ppm

C2H6: 0 ... 40 ppm

Other measuring ranges and components on request

  • Certified measuring ranges:

CH4: 0 ... 50 mg/m³ / 0 ... 150 mg/m³

CO: 0 ... 75 mg/m³ / 0 ... 300 mg/m³ / 0 ... 1,500 mg/m³

CO2: 0 ... 25 Vol.-%

Corg: 0 ... 15 mg/m³ / 0 ... 50 mg/m³ / 0 ... 150 mg/m³ / 0 ... 500 mg/m³

HCl: 0 ... 15 mg/m³ / 0 ... 90 mg/m³ / 0 ... 150 mg/m³

HF: 0 ... 3 mg/m³ / 0 ... 10 mg/m³

H2O: 0 ... 40 Vol.-%

NH3: 0 ... 10 mg/m³ / 0 ... 50 mg/m³

NO: 0 ... 200 mg/m³ / 0 ... 400 mg/m³ / 0 ... 2,000 mg/m³

NO2: 0 ... 100 mg/m³ / 0 ... 500 mg/m³

N2O: 0 ... 50 mg/m³ / 0 ... 500 mg/m³

O2: 0 ... 21 Vol.-%

SO2: 0 ... 75 mg/m³ / 0 ... 300 mg/m³ / 0 ... 1,500 mg/m³

  • Response time (t90): ≤ 200 s

FID: ≤ 45 s

  • Sensitivity drift : < 3 % of the measuring range full scale value per maintenance interval

FID: < 2 % of measuring range full scale per week

  • Zero point drift: < 3 % of the measuring range full scale value per maintenance interval

FID: < 2 % of measuring range full scale per week

Dimensions:
Connection diagram:

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