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Rubber Conveyor FLEXOBORD® SIG

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Rubber Conveyor FLEXOBORD® SIG; Flexobord belts are based on the following main components Base belt, Sidewalls, Cleats; The complete range of SIG Rubber Conveyor Belts is produced according to the international standards; This cross stabilized base belt can be sold as indipendent product with the brand name CROSSRIGID®.
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Rubber Conveyor FLEXOBORD® SIG; Flexobord belts are based on the following main components Base belt, Sidewalls, Cleats; The complete range of SIG Rubber Conveyor Belts is produced according to the international standards; This cross stabilized base belt can be sold as indipendent product with the brand name CROSSRIGID®.

Sidewalls

DIMENSIONS approx. (mm)

TYPE Width
W
Height
H
Pitch
p
40/30 30 40 25
40/50 50 40 50
60/50 50 60 50
80/50 50 80 50
100/50 50 100 50
120/50 50 120 50
160/70 70 160 55
200/80 80 200 65
200/75 75 200 60
240/80 80 240 65
240/75 75 240 60
250/75 75 250 60
280/75 75 280 60
300/100 100 300 85
300/75 75 300 60
400/100 100 400 83
500/100 100 500 83
600/100 100 600 83
630/100 100 630 83

 

CLEATS

Kích thước xấp xỉ. (mm)

TYPE Width mm
W
Height mm
H
D55 80 55
D75 100 75
D90 110 90
D110 110 110
D140 150 140
D180 150 180
N55 90 55
N75 90 75
N110 110 110
C70 70 70
C90 110 90
C110 110 110
C140 140 140
C180 170 180
C220 175 220
C230 175 230
C240 175 240
U180 228 180
U220 228 220
U280 228 280
U360 228 360
U380 228 380
U480 228 480
U580 228 580
U600 228 600

 

Cleats and sidewalls dimensions are only approximate

For different typologies, please ask our commercial dept

Base belt – The cross stabilized construction

The main required characteristic of a base belt suitable for Flexobord applications is the controlled transversal stiffness, also named cross stabilized construction.

The following sketches indicate the consequences due to a wrong choice of the base belt:

 

Standard base belt without any particular transversal stiffness are usable only for horizontal flat belts made with only corrugated sidewalls without transversal cleats.

According to the heaviness of the application, the following base belt typologies are available:

  • XR Composed by only textile fabrics with high transversal stiffness; two special synthetic layers assure the correct cross stabilizing properties. They are provided with cut edges for light and medium applications.
  • This base construction can be sold as indipendent product with the brand name TEXRIGID®. The sketch on the right shows the cross stabilized construction.

.

Belt width
(mm)

TEXRIGID® styles (kN/m)
Standard covers 5+3 MM
500/3+2 630/4+2 800/5+2  1000/5+2

1250/5+2

RECOMMENDED BELT WIDTHS (mm)
400 x
500 x x
600 x x x X x
650 x x x X x
800 x x X x
1000 x x X x
1200 x X x
MINIMUM SUGGESTED PULLEY DIAMETER (mm)
Drive 500 630 630 800 1000
Return 400 500 500 630 800
Snub 315 400 400 500 630

Standard production length: 200 m;

Typical production widths as slab: 1200, 1300 and 1600 mm

Unless specifically designed, TEXRIGID are not suitable for sealing applications.

SR Composed by a mix of multi-ply synthetic carcass and suitable steel reinforcement to ensure high transversal stiffness for any kind of Fleobord applications, up to the heaviest.
They are provided only with moulded edges.
This cross stabilized base belt can be sold as indipendent product with the brand name CROSSRIGID®.
The sketch on the left shows the cross stabilized construction.

 

Belt width
(mm)

CROSSRIGID® styles (kN/m)
Standard covers 5+3 MM
500/3 630/4 800/4 1000/5

1250/5

INDICATIVE BELT THICKNESS (mm)
800 14,0 15,0 16,0
1000 14,0 15,0 16,0 17,5 18,5
1200 15,0 16,0 17,0 18,5 19,5
1400 16,5 17,0 18,0 19,5 20,5
1600 17,0 18,0 19,0 20,5 21,5
1800 19,0 20,0 20,5 22,0 23,5
MINIMUM SUGGESTED PULLEY DIAMETER (mm)
Drive 400 500 630 800 1000
Return 315 400 500 630 800
Snub 250 315 400 500 630

 

Standard production length: 200 m;

  • The transversal stiffness of CROSSRIGID is not suitable for sealing applications unless supported over the whole belt width with a suitable rigid structure; specific constructions are necessary for these special products to assure the static stability when rest only along the edges: SIG SpA designs and produces such a products with the brand name SEALTEX.
  • ST Designed for the heaviest applications where high elevation and/or conveying capacity are involved, it is composed by longitudinal steel cords with a special transversal steel reinforcement to assure the required stiffness. Full range is available from 1250 to 3500 KN/m; for the correct belt selection, please contact our technical dept.

COVER SELECTION

  • Base belt can be provided with alternative rubber covers with reference to the specific application. On request, special productions with cleats and edges of the same rubber of base belt can be realized; please ask our sales dept to verify all details.
  • CL: Standard abrasion resistant
  • EC: Extra abrasion and tear resistant
  • OM: Vegetable oil and animal greases resistant
  • OH: Mineral oil resistant
  • BS: Self-extinguish and antistatic
  • AG: Vegetable oil and animal greases resistant, self-extinguish and antistatic
  • CX: Heat resistant up to 130 °C with peaks of 150 °C

 

Elements for plan Design

MINIMUM SUGGESTED PULLEY DIAMETERS (mm)

SIDEWALL
TYPE
DRIVE
PULLEY
TAKE-UP
PULLEY
DEFLECTION
WHEEL
40/30 125 125 160
40/50 125 125 160
60/50 200 200 250
80/50 200 200 250
100/50 315 315 400
120/50 400 400 500
160/70 500 500 630
200/80 630 630 800
200/75 630 630 800
240/80 800 800 1000
240/75 800 800 1000
250/75 800 800 1000
280/75 1000 1000 1200
300/100 1000 1000 1200
300/75 1000 1000 1200
400/100 1250 1250 1600
500/100 1600 1600 2000
600/100 2000 2000 2500
630/100 2000 2000 2500

 

DEFLECTION WHEELS

FREE LATERAL SPACE WIDTH (mm)

Belt width
B (mm)
400 500 650 800 1000 1200 1400 1600 1800 2000
Free lateral space
b
2 (mm)
60 60 75 100 125 150 175 200 225 250
Wheel min width
(mm)
48 48 60 80 100 120 140 160 185 210

 

OTHER USEFULL INFORMATIONS for PLANT DESIGN

  • Minimum cleat pitch = 1,5 x Max lump size
  • Minimum cleat height = (1,5 to 2) x Max lump size
  • Width of support idlers (mm) = Belt width (mm) + 100 mm
  • Idler pitch – carrying side ≤ 1 m max
  • Pitch of full width return idlers ≤ 2 m
  • Pitch of short return idlers ≤ 1 m
  • Lateral idlers for alignment: min 4 for each straigth section; max distance = 12 m

🔗 View all SIG products at AUMI »»»

🔗 Official SIG website »»»

Sidewall Conveyor Belts Flexobord belts are based on the following main components:
  • Base belt
  • Sidewalls
  • Cleats
The correct choice of each component in relation to the final use is one of the most important contribution to the overall plant performances. The complete range of SIG Rubber Conveyor Belts is produced according to the international standards; therefore the cross reinforcement of the carcass ensures the necessary transversal stiffness and prevents from hitting the full width return idlers. Sketches on the right show typical but not exhaustive Flexobord layouts; the belt designer must take into consideration these alternatives to guarantee correct plant performances.
 

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