In-situ gas analyzers Zirkor200

  • In-situ gas analyzers Zirkor200
  • SICK’s ZIRKOR200 gas analyzer provides very robust, reliable, and suitability-tested oxygen measurement for small and large combustion plants
  • Electrochemical cell with extremely long service life due to innovative protection mechanisms
  • Fully automated adjustment mechanism integrated into the control unit
  • ZIRKOR remote app for remote access to the analyzer
  • Suitability-tested according to EN 15267
  • Ex version for ATEX/IECEx, Zone 1 and Zone 21
  • Oxygen monitoring for process control
  • Monitoring of inert gas atmospheres
Category:

At a glance:

  • In-situ gas analyzers Zirkor200
  • ’s ZIRKOR200 gas analyzer provides very robust, reliable, and suitability-tested oxygen measurement for small and large combustion plants
  • Electrochemical cell with extremely long service life due to innovative protection mechanisms
  • Self-monitoring electrochemical cell
  • Fully automated adjustment mechanism integrated into the control unit
  • Version for high temperatures available
  • ZIRKOR remote app for remote access to the analyzer
  • Very short response time
  • Suitability-tested according to EN 15267
  • Ex version for ATEX/IECEx, Zone 1 and Zone 21
  • Incineration optimization
  • Oxygen monitoring for process control
  • Oxygen reference value for emission measurement
  • Monitoring of inert gas atmospheres

Please note: The exact device specifications and performance data of the product may deviate from the information provided here, and depend on the application in which the product is being used and the relevant customer specifications

Technical data:

ZIRKOR200 analyzer unit standard version

  • Measured values: O2
  • Performance-tested measurands: O2
  • Measurement principles: Zirconium dioxide
  • Measuring ranges: 0 … 25 Vol.-%
  • Certified measuring ranges:

O2: 0 … 25 Vol.-%

  • Response time (t90): 5 s, Depending on sample gas flow
  • Accuracy: ± 0.5 %, Of the measured value or 0.02% by O2 volume, with the higher value being valid
  • Process temperature:
  • Measuring probe: ≤ +600 °C
  • Measuring probe with protective tube: ≤ +1,600 °C
  • Process pressure: –100 hPa … 100 hPa, Maximum pressure fluctuation: ± 50 hPa
  • Process gas velocity: ≤ 50 m/s
  • Ambient temperature: –40 °C … +80 °C
  • Conformities:

EN 15267

2000/76/EC (17. BImSchV)

2001/80/EC (13. BImSchV)

27. BImSchV

30. BImSchV

TA-Luft (Prevention of Air Pollution)

  • SIL:

Safety integrity level: SIL 2 (IEC 61508)

Systematic capability: SC 2 (IEC 61508)

  • Device type: Type B
  • Operating mode: Low demand
  • System architecture: 1oo1 voting
  • Comment: Option
  • Electrical safety: CE
  • Enclosure rating: IP65
  • Dimensions (W x H x D): Dimensions may vary. For details, see the dimensional drawings.
  • Immersion depth:

Measuring probe: ≤ 3,682 mm

Measuring probe with protective tube: ≤ 1,000 mm

  • Material in contact with media: Stainless steel 1.4571
  • Material: Stainless steel 1.4571
  • Options:

Protective tube

LongLife cell

LongLife² cell

Dimensions:

Connection diagram:

ZIRKOR200 analyzer unit standard version

  • Measured values: O2
  • Performance-tested measurands: O2
  • Measurement principles: Zirconium dioxide sensor
  • Measuring ranges: 0 … 25 Vol.-%
  • Certified measuring ranges:

O2: 0 … 25 Vol.-%

  • Response time (t90): 5 s, Depending on sample gas flow
  • Accuracy: ± 0.5 %, Of the measured value or 0.02% by O2 volume, with the higher value being valid
  • Process temperature:
  • Measuring probe: ≤ +600 °C
  • Measuring probe with protective tube: ≤ +1,600 °C
  • Process pressure: –100 hPa … 100 hPa, Maximum pressure fluctuation: ± 50 hPa
  • Process gas velocity: ≤ 50 m/s
  • Ambient temperature: –40 °C … +80 °C
  • Conformities:

EN 15267

2000/76/EC (17. BImSchV)

2001/80/EC (13. BImSchV)

27. BImSchV

30. BImSchV

TA-Luft (Prevention of Air Pollution)

  • SIL:

Safety integrity level: SIL 2 (IEC 61508)

Systematic capability: SC 2 (IEC 61508)

  • Device type: Type B
  • Operating mode: Low demand
  • System architecture: 1oo1 voting
  • Comment: Option
  • Electrical safety: CE
  • Enclosure rating: IP65
  • Dimensions (W x H x D): Dimensions may vary. For details, see the dimensional drawings.
  • Immersion depth:

Measuring probe: ≤ 3,682 mm

Measuring probe with protective tube: ≤ 1,000 mm

  • Material in contact with media: Stainless steel 1.4571
  • Material: Stainless steel 1.4571
  • Options:

Protective tube

LongLife cell

LongLife² cell

ZIRKOR200 analyzer unit Ex versions

  • Measured values: O2
  • Performance-tested measurands: O2
  • Measurement principles: Zirconium dioxide sensor
  • Measuring ranges: 0 … 25 Vol.-%
  • Certified measuring ranges:

O2: 0 … 25 Vol.-%

  • Response time (t90): 5 s, Depending on sample gas flow
  • Accuracy: ± 0.5 %, Of the measured value or 0.02% by O2 volume, with the higher value being valid
  • Process temperature:

ZIRKOR200 Ex-G measuring probe: ≤ +500 °C

ZIRKOR200 Ex-G measuring probe with cooling protection tube: ≤ +1,400 °C

ZIRKOR200 Ex-D measuring probe: ≤ +600 °C

  • Process pressure: –100 hPa … 100 hPa, Maximum pressure fluctuation: ± 50 hPa
  • Process gas velocity: ≤ 50 m/s
  • Ambient temperature:

ZIRKOR200 Ex-G: –20 °C … +55 °C

ZIRKOR200 Ex-D: –20 °C … +70 °C

  • Conformities:

EN 15267

2000/76/EC (17. BImSchV)

2001/80/EC (13. BImSchV)

27. BImSchV

30. BImSchV

TA-Luft (Prevention of Air Pollution)

  • SIL:

Safety integrity level: SIL 2 (IEC 61508)

Systematic capability: SC 2 (IEC 61508)

  • Device type: Type B
  • Operating mode: Low demand
  • System architecture: 1oo1 voting
  • Comment: Option
  • Ex-approvals:

IECEx: ZIRKOR200 Ex-G: Ex db IIC T3 Gb/ ZIRKOR200 Ex-D: Ex tb IIIC T133°C/T141°C Db

ATEX: ZIRKOR200 Ex-G: II 2G Ex db IIC T3 Gb/ ZIRKOR200 Ex-D: II 2D Ex tb IIIC T133°C/T141°C Db

  • Electrical safety: CE
  • Enclosure rating: ZIRKOR200 Ex-G,  IP66/  ZIRKOR200 Ex-D
  • Dimensions (W x H x D): Dimensions may vary. For details, see the dimensional drawings.
  • Immersion depth:

ZIRKOR200 Ex-G measuring probe: ≤ 924 mm

ZIRKOR200 Ex-D measuring probe: ≤ 960 mm

  • Material in contact with media: Stainless steel 1.4571
  • Material: Stainless steel 1.4571
  • Options:

Cooling protection tube (not with ZIRKOR200 Ex-D)

LongLife cell (already included with ZIRKOR200 Ex-D)

LongLife² cell

ZIRKOR200 control unit standard version

  • Ambient temperature:
  • Instrument air type: –20 °C … +55 °C
  • Pump type: +20 °C … +50 °C
  • GRP housing with heating: –40 °C … +55 °C
  • Storage temperature: –40 °C … +80 °C
  • Conformities: EN 15267
  • SIL:

Safety integrity level: SIL 2 (IEC 61508)

Systematic capability: SC 2 (IEC 61508)

  • Device type: Type B
  • Operating mode: Low demand
  • System architecture: 1oo1 voting
  • Comment: Option
  • Electrical safety: CE
  • Enclosure rating:

Steel sheet enclosure: IP66

Stainless-steel housing: IP66

GRP housing: IP66

19″-rack enclosure: IP20

  • Analog outputs: 1 output, 4 … 20 mA, + 500 Ω, Electrically isolated
  • Analog inputs: 1 input, 4 … 20 mA, 120 Ω, Not electrically isolated
  • Digital outputs : 5 relay contacts
  • Digital inputs: 2 relay contacts, + 24 V AC/DC, 1 A
  • Communication interface:

Modbus

HART

Foundation Fieldbus

  • Type of fieldbus integration: RTU RS-232/ RTU RS-485
  • Number: 1
  • Indication:

Status LEDs: “Alarm”, “Maintenance” and “Failure”

  • Operation:

Via LC display and membrane keyboard

Via Android device with ZIRKOR Remote app

  • Model:

Steel sheet enclosure

Stainless-steel housing

GRP housing

19″-rack

  • Dimensions (W x H x D):

Steel sheet enclosure: 300 mm x 440 mm x 240 mm (for details see dimensional drawings)

Stainless-steel housing: 300 mm x 400 mm x 240 mm (for details see dimensional drawings)

GRP housing: 510 mm x 600 mm x 310 mm (for details see dimensional drawings)

19″-rack: 483 mm x 177 mm x 400 mm (for details see dimensional drawings)

  • Weight:

Steel sheet enclosure: 17 kg … 19 kg

Stainless-steel housing: 17 kg … 19 kg

GRP housing: 19 kg … 27 kg

19″-rack: 10 kg … 11 kg

  • Power supply:

Voltage: 104 … 126 V / 207 … 253 V

Power consumption: ≤ 400 W

Recommended pre-fuse: 10 A

  • Options:

Semi-automatic and automatic adjustment (1-point or 2-point adjustment)

LongLife cell

LongLife² cell

Ejector and pump type

ZIRKOR200 control unit Ex-G version

  • Ambient temperature: –20 °C … +55 °C
  • Storage temperature: –40 °C … +80 °C
  • Conformities: EN 15267
  • SIL:

Safety integrity level: SIL 2 (IEC 61508)

Systematic capability: SC 2 (IEC 61508)

  • Device type: Type B
  • Operating mode: Low demand
  • System architecture: 1oo1 voting
  • Comment: Option
  • Ex-approvals:

IECEx  Ex db IIC T6 Gb

ATEX   II 2G Ex db IIC T6 Gb

  • Electrical safety: CE
  • Enclosure rating: IP66
  • Analog outputs: 1 output, 4 … 20 mA, + 500 Ω, Electrically isolated
  • Analog inputs: 1 input, 4 … 20 mA, 120 Ω, Not electrically isolated
  • Digital outputs : 5 relay contacts
  • Digital inputs: 2 relay contacts, + 24 V AC/DC, 1 A
  • Communication interface:

Modbus

HART

Foundation Fieldbus

  • Type of fieldbus integration: RTU RS-232/ RTU RS-485
  • Number: 1
  • Indication:

Status LEDs: “Alarm”, “Maintenance” and “Failure”

  • Operation:

Via LC display and membrane keyboard

Via Android device with ZIRKOR Remote app

Model: Pressure-resistant encapsulated housing

  • Dimensions (W x H x D): 700 mm x 359.5 mm x 220 mm (for details see dimensional drawings)
  • Weight: 32 kg
  • Power supply:

Voltage: 104 … 126 V / 207 … 253 V

Power consumption: ≤ 400 W

Recommended pre-fuse: 10 A

ZIRKOR200 Ex-G pneumatic unit

  • Ambient temperature: –20 °C … +55 °C
  • Electrical safety: CE
  • Enclosure rating: IP65
  • Dimensions (W x H x D): 300 mm x 440 mm x 218 mm (for details see dimensional drawings)
  • Auxiliarie:

Test gas: 150 l/h … 180 l/h

Instrument air: 30 l/h … 40 l/h

2 … 10 bar; particle size max. 1 µm; particle content max. 1 mg/m³; oil content max. 0.1 mg/m³; pressure condensation point max. –40 °C

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